Qlock connectors
Qlock connectors are high-performance, metal-to-metal sealing clamps designed to replace traditional flanges by offering up to 75% lighter weight and 50% smaller, more compact designs. Ideal for critical, high-pressure, and severe service environments (up to 60,000 psi and -200 ℃ to 800℃), they feature a self-energized, re-usable seal ring, 4-bolt clamp assembly, and 360-degree rotation for fast, reliable, and leak-free performance.
Design and working principle
Qlock clamp connector is a reliable and small 4-bolt fitting that was created as a high-performance substitute for flanges. For use in piping systems needing high integrity seals in applications involving corrosive, erosive, high temperature, high pressure, and cyclic environments, the Qlock clamp connection is a dependable， simple-to-assemble， metal-to-metal sealed connector.
It is designed to work with compressors，pumps， manifolds，valves，pressure vessel, nozzles，and closures.
The clamp joint is constructed using two clamps，two hubs， one seal ring，four studs，and eight nuts.
The hub sealing surface is interfaced with a reusable，zero leakage seal ring to provide high integrity and a strong seal. In order to provide a self-energized seal during Operation， the joint configuration makes sure that the seal ring is elastically loaded during assembly.
To fit any application， SUNKAIER will custom create and optimize unique QLock products.
QUALITY ASSURANCE
GENI MACHINERY has been successfully audited and awarded the prestigious ISO 9001 accreditation for its thorough Quality Assurance Programme. This ensures strict compliance with all relevant Regulatory Specifications and codes including ANSI, API, ASME, BS, NACE. Material specifications for ASTM and BS are adhered to, and full traceability of all components is assured.
Using the latest CNC machine tools in a modern factory environment, manufacturing is carried out in accordance with all current specifications.
Qlock connectors, in addition to meeting the current Industry Standards for Interchangeability, can be supplied in accordance with various design codes/regulations including:
- ANSI/ASME
- API
- BS 5500
- UK Offshore Regulations
- Customers’ special requirements
- Country Codes
TYPE APPROVAL TESTING
Qlock range of connectors has been subjected to extensive strain gauge and destructive testing and has been awarded full design approval by third parties.
Qlock Components
How Qlock works
The Qlock sealing technical principle relies on a metal-to-metal, self-energized, and pressure-energized, seal ring (usually with two lips and a central rib) sandwiched between two hubs. As the clamp tightens, the seal ring lips deflect inward against the inner hub surface, creating a high-integrity, compact, and lightweight connection that increases sealing force as pressure rises, often outperforming traditional flanges in extreme conditions.
Technical data
- Superior Sealing: Uses a self-energized metal-to-metal seal that provides a zero-leakage, fire-safe connection, reducing fugitive emissions.
- Compact & Lightweight: Significantly reduces space and weight compared to standard ANSI flanges.
- Fast Installation: Features a 2-piece, 4-bolt clamp design that allows for 360-degree rotation for easy alignment, requiring lower bolt torque.
- Durability: Suitable for extreme environments, including cryogenic, high-pressure, and high-temperature applications.
- Cost-Effective: Lowers maintenance costs and reduces inventory due to reusable seal rings.
- Technical Specifications
- Sizes: Available in sizes ranging from ½ inch to 15 inches.
- Pressure Ratings: Designed to handle pressures from full vacuum up to 60,000 psig.
- Temperature Range: Operates within a wide range of from -200℃ to 800℃
- Materials:Constructed from carbon steel, low-alloy steel, stainless steel, duplex, and nickel alloys.
Applications
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