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Laminar Autoclave

Laminar autoclaves for glass and fiber compounding are industrial-scale pressure vessels that use controlled heat and high pressure to bond layers of material into high-performance composites. These systems are essential for manufacturing bubble-free laminated safety glass and high-strength fiber-reinforced polymers like fiberglass or carbon fiber.

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Technical data

Performance Characteristics

Laminar and composite autoclaves operate by combining mechanical pressure with precise thermal cycles to ensure uniform curing.

  • High Pressure: Standard glass lamination typically requires 1.0 to 1.5 MPa (10–15 bar), while specialized composite systems for fiber compounding can reach up to 5.0 MPa (50 bar).
  • Temperature Range: Systems for glass often operate between 120°C and 150°C to activate interlayers like PVB. Advanced composite curing for glass or carbon fiber can require temperatures up to 450°C.
  • Uniform Airflow: Integrated forced convection systems maintain temperature uniformity (often within ±1–2°C) to prevent delamination or thermal stress.

Specialized Industrial Products

These systems are often custom-engineered based on the size of the glass or the specific fiber-resin matrix being compounded.

  • Continuous Industrial Prepreg Oven Autoclave : A specialized system designed for both laminated glass and carbon/glass fiber composite curing. It features a PLC control system and handles pressures between 0.6 and 1.8 MPa.
  • 3350X5000mm Electric Heating Glass Autoclave: Designed specifically for architectural glass, this model supports a maximum glass size of 3000x5000mm and a design pressure of 1.5 MPa.
  • High-Pressure Composite Autoclave : A high-performance unit for fiber production capable of reaching 450°C and 5.0 MPa, making it suitable for compounding advanced fiber-reinforced materials.
  • Econoclave: Widely used in aerospace and automotive industries

Manufacturing Applications

  • Glass Lamination: Essential for producing bulletproof glazing, architectural safety glass, and automotive windshields. The autoclave removes air bubbles and ensures clear optical quality.
  • Fiber Compounding: Used to cure pre-impregnated (prepreg) fiberglass or carbon fiber sheets. High pressure compacts the laminate layers, eliminating voids and achieving the optimal fiber-to-resin ratio.
  • Advanced Curing: Combining vacuum bagging with autoclave pressure (vacuum-assisted curing) is a preferred method for complex or thick-section parts to prevent internal porosity.

Specification

ModelInner DiameterLengthHeating SystemWorking PressureMax. Working Temperature
ACL2302300mm3900mmElectrical / Indirect Steam10 bar~200 ℃
ACL2312300mm4900mmElectrical / Indirect Steam10 bar~200 ℃
ACL3103100mm4000mmDirect / Indirect Steam10 bar~200 ℃
ACL3503500mm5000mmDirect/ Indirect Steam10 bar~200 ℃
ACL3903900mm5500mmDirect / Indirect Steam10 bar~200 ℃
ACL4604600mm3500mmDirect / Indirect Steam10 bar~200 ℃
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Laminar Autoclave | SUNKAIER